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Engineer the Hand Out of Hazard™

Hand Safety Webinars
for Indian Industry

From Hand Injury Awareness to Hand Exposure Reduction

Most hand safety programmes start after an injury — glove selection, toolbox talks, posters, and reminders. PSC Hand Safety webinars start earlier, with the task. We help teams identify where hands enter hazardous zones during normal work and show how exposure can be reduced using no-touch methods, push/pull tools, magnetic tools, taglines, fixtures, distance tools, custom task interfaces, and improved work methods.

Book a Hand Safety Webinar Send Task Photos Before the Session Visit the Experience Centre Discuss Custom Tool Development
Session Type
Webinar · Plant Workshop · Experience Centre Visit
Focus
Pinch · Crush · Cut · Burn · Impact · Line of Fire · Caught-Between
Outcome
Exposure Mapping · Tool Selection · Customisation · New Development
Engineer the Hand Out of Hazard™
Measure Exposure Before Injury Happens™
Where Does the Hand Enter the Hazard?™
Hand Safety Cannot Stop at PPE
Why Standard Training Is Not Enough

Hand Safety Cannot
Stop at PPE

Most hand safety training focuses on awareness, glove selection, safe behaviour, and reminders. These are useful, but they are incomplete. Workers continue placing hands into pinch, crush, caught-between, burn, cut, and line-of-fire zones because the task still requires the hand to guide, hold, align, push, pull, lift, retrieve, or stabilise something.

When the task demands hand entry and no engineered alternative has been provided, training and PPE become the primary control by default — not because that is the right hierarchy, but because nothing else has been done. A glove does not prevent a crush event between a suspended mould box and its support frame. A toolbox talk does not prevent the hand from entering the pinch point on a finishing line.

Zero hand injuries does not always mean zero hand exposure. A plant may complete months without a recorded injury while workers continue placing their hands into hazardous zones every shift. When the injury finally occurs, it appears sudden — but the exposure was present throughout.

The question is not only "what glove is the worker wearing?" The deeper question is "why does the hand need to be there at all?"

PSC Hand Safety webinars address this question directly. Instead of beginning with PPE selection, sessions begin with the task — where hands enter the hazard, what the hazard type is, what the task function requires, and what control can engineer the hand out of the exposure zone without compromising the work.

What Standard Training Typically Covers
  • Glove selection and PPE categories
  • Hand injury statistics and awareness
  • Toolbox talks and safe behaviour reminders
  • Near-miss reporting systems
  • General PPE compliance
What PSC Hand Safety Sessions Add
  • Task-level hand exposure identification
  • Hazard type classification at the work point
  • Engineered control selection by task function
  • No-touch, push/pull, magnetic, and distance-based controls
  • Custom tool development where standard tools do not fit
  • Pre-session task photo and video review
  • Post-session control mapping and recommendations

Webinars and demonstrations do not replace site risk assessment, LOTO procedures, lifting plans, or engineering controls. They help teams identify where exposure occurs and what categories of control to investigate further.

Session Content

What the Webinar Covers

Topics are practical and industrial. Sessions use real task examples, real tool categories, and where task photos have been submitted in advance, real content from the customer's own operations.

◈
Hand Exposure vs Hand Injury

Why zero injuries is not the same as zero exposure, and how to measure exposure before injury confirms it.

◉
Hierarchy of Controls for Hands

Why engineering controls come before PPE, and what that means in practice for industrial hand safety tasks.

▣
Where Hands Enter the Hazard

How to identify the specific moment and location where the hand crosses into a pinch, crush, or line-of-fire zone during normal work.

◫
Suspended Load Guiding and Final Positioning

Taglines for swing and directional control. Push/pull tools and magnetic tools for final positioning. Why hands must not be in the load path during crane operations.

⊡
Push/Pull Tools and No-Touch Controls

When and how push/pull tools create distance between the hand and the hazard. Load positioning, tray adjustment, component alignment, and section handling.

⊕
Magnetic Tools for Ferrous Materials

What magnetic tools do and do not do. Suitability factors: surface condition, coating, temperature, contact area, geometry. Magnetic force vs manual lifting limits.

◐
Hammering, Pin-Driving, and Chisel Holding

Fingersavers, chisel holders, and pin-holding tools as the primary control. Why impact-resistant gloves are residual protection, not the solution, at the struck-hand exposure point.

⊞
Hose, Tubular, and Pipe Handling

Specialised hose handling tools for pressurised hose exposure. Tubular handling poles for pipe positioning. Stored-energy and line-of-fire exposure during connection and disconnection.

◱
Gloves and PPE as Residual Protection

The correct role of PPE: after exposure has been reduced by engineering controls. How to select gloves for residual risk rather than as the primary control at crush and pinch points.

▤
When Standard Tools Work

Most tasks can be addressed by a standard product category. How to match the task function — push, pull, guide, stabilise, align, retrieve — to the appropriate tool category.

◭
When Custom Interfaces Are Needed

When the task geometry, access constraints, load type, or surface condition means no standard tool fits. How to identify this and what a task-interface study involves.

◈
How to Send Task Photos for Mapping

What to photograph, what to include in the description, and how PSC Hand Safety uses task photos to map exposure before or after a session.

Session Formats

Choose the Right
Format for Your Team

Sessions can be adapted for safety teams, operations and maintenance teams, plant leadership, department-specific crews, and multi-site programmes. All formats benefit from pre-session task photo submission.

Format 01 · Awareness
45-Minute Awareness Webinar

For safety teams, EHS committees, and plant leadership. Introduces exposure-based hand safety thinking — hand exposure vs hand injury, the hierarchy of controls for hands, and the principle of engineering the hand out of the hazard. Does not require pre-session task submission, though task examples always improve relevance.

Format 02 · Technical
60–90 Minute Technical Webinar

For EHS, maintenance, operations, rigging, production, and engineering teams. Covers the full range of hazard types, control categories, tool selection, and task-mapping methodology. Where task photos are submitted in advance, these are used as session content — making the webinar directly relevant to the customer's actual operations.

Format 03 · Specialist
Department-Specific Webinar

Content built around a specific work area or industry — rolling mills, foundries, aluminium plants, fabrication shops, oil and gas crews, marine yards, logistics teams, crane and rigging teams, maintenance teams, and shutdown crews. Draws on task photos from the customer's environment where available, and on PSC's existing industry-specific exposure data.

Format 04 · Task-Led
Pre-Webinar Task Review

Customers send 5–10 task photos or short videos before the session. PSC Hand Safety reviews each task, maps the exposure type, identifies the hazard category, and builds the webinar content around the customer's actual tasks — not generic examples. This turns the session into an applied exposure review, not an awareness presentation.

Format 05 · Follow-Through
Post-Webinar Tool Mapping

After a webinar or task review session, PSC Hand Safety can provide suggested control categories, applicable tool options, customisation requirements where standard tools are insufficient, and next-step recommendations for each task reviewed. Helps teams translate session awareness into plant-level action.

Format 06 · In-Person
Experience Centre Visit

For teams that want hands-on evaluation beyond an online session. Hosted at the PSC Hand Safety Experience Centre in Visakhapatnam. See control categories in practice, handle tools directly, evaluate reach and engagement geometry, and discuss customisation or new development requirements with PSC Hand Safety application engineers.

PSC Hand Safety · Visakhapatnam

Visit the PSC Hand Safety
Experience Centre

For teams that want to go beyond an online session. The Experience Centre allows customers to see how different hand safety control categories work in practice — and to evaluate whether a standard tool, a modified tool, or a custom task interface is needed for their specific operations. A recent visit by a team from Caterpillar's India facility is described below.

Caterpillar team at the PSC Hand Safety Experience Centre Visakhapatnam
Caterpillar team at the PSC Experience Centre, Visakhapatnam — no-touch tools, load-control rigs, and GRIPPS range on display
Push/pull and load positioning tool evaluation
Push/pull and load positioning tool evaluation
Suspended load — chain sling and load-control tool evaluation
Suspended load — chain sling and load-control tool evaluation
Evaluating reach distance and engagement geometry
Evaluating reach distance and engagement geometry
Hands-on evaluation — suspended tubular rig with positioning poles
Hands-on evaluation — suspended tubular rig with positioning poles

The Experience Centre is an application demonstration and exposure-reduction centre. It is not a product showroom. The purpose is to help teams move from awareness to practical selection — from understanding hand exposure in theory to seeing how different control categories work in practice, where each one is suitable, and where customisation or a change in work method may be required instead.

PSC Hand Safety can host safety teams, maintenance teams, plant engineers, rigging teams, EHS committees, procurement teams, and management teams by arrangement. Sessions are built around the customer's specific tasks wherever task photos or descriptions have been provided in advance.

Plan an Experience Centre Visit
What Can Be Demonstrated at the Experience Centre
  • No-touch and hands-free safety tools across control categories
  • Push/pull tools for suspended load positioning and guidance
  • Magnetic tools for ferrous load handling — suitability, reach, and engagement
  • Taglines and load-control lines for swing and directional control
  • Hose handling tools for pressurised hose exposure
  • Tubular handling and pipe positioning tools for rig and plant applications
  • Fingersavers, chisel holders, and pin holders for hammering and striking tasks
  • Custom tool configurations — length, head angle, handle, magnetic force options
  • Side-by-side comparison: before and after tool-assisted task method
  • Identification of where standard tools are sufficient and where modification is needed
WhatsApp to Plan a Visit Send Task Photos Before Your Visit
Experience Centre · Visit Account

Caterpillar Team at the PSC
Hand Safety Experience Centre

A team from Caterpillar's India facility visited the PSC Hand Safety Experience Centre in Visakhapatnam to evaluate how engineered hand safety controls can be applied to real assembly and material-handling tasks.

The session was not limited to a product walkthrough. It became a task-level discussion on how work is actually performed on the shop floor — where hands enter the task, why they enter, and whether an engineered interface can reduce that exposure without affecting usability.

Across assembly scenarios involving component mounting, alignment, suspended load control, and final positioning, the discussion repeatedly returned to the same critical phase: the last few millimetres of movement. This is where alignment corrections happen, components settle or rotate, and workers instinctively move their hands in to guide. This is also where the exposure often exists.

The Question Behind the Evaluation

"If a tool does not integrate into the way the task is actually performed, the hand will come back."

The evaluation was not only about whether a tool could perform a function. It was about whether the tool would be practical in the task, acceptable for repeated use, and capable of replacing direct hand contact at the point of exposure.

The Level of Detail That Matters

The Caterpillar team brought detailed operational questions into the session — shift-level usage patterns, tool weight, operator fatigue, force transmission through the interface, reach distance, access angle, and application fit in production conditions.

The discussion was not simply: "Can this tool do it?" It was: "Should this tool be used here, and will operators actually use it every time?"

Magnetic Tools — Evaluated, Not Assumed

Magnetic handling tools were a key part of the discussion for ferrous assembly components. The session covered where a magnetic interface can reduce direct hand contact, where alignment and positioning can be controlled through the tool, and where magnetic tools may not be suitable.

Residual magnetism on castings was also discussed — not as a simple yes-or-no issue, but as part of the task evaluation: considering actual residual magnetism levels, downstream process impact, component sensitivity, and whether a magnetic, push-pull, hook, or custom interface is more appropriate for each task.

Hands-On Evaluation

The session moved into practical demonstration and testing: suspended loads, push-pull and hook tools for alignment, magnetic contact on components, reach distance, engagement geometry, and operator positioning.

The evaluation showed both where standard tools can work and where task geometry, access angle, component surface, magnetic suitability, or production conditions may require a different category, modified configuration, or custom tool interface.

What This Kind of Session Makes Possible

When a team brings real operational detail into the session — shift patterns, fatigue factors, access constraints, surface conditions — the evaluation moves from general tool selection to task-specific interface design. That is where the work of reducing hand exposure actually begins.

The PSC Experience Centre is available for teams who want to evaluate controls against their actual tasks — not a generic demonstration, but a session built around the work you need to address.

Plan a Session Like This
Book an Experience Centre Visit WhatsApp to Discuss Request Exposure Mapping
Beyond Standard Tools

Custom Tools, Task-Interface Studies
and New Product Development

Not every hand exposure task can be solved by a standard product. In many industrial operations, the problem is not the worker's behaviour — it is the task interface. PSC Hand Safety can work with customers to study the task interface and develop or modify controls that reduce hand entry into the hazard zone.

The safest tool is not always the strongest or longest tool. It is the tool that correctly matches the task interface and keeps the hand out of the hazard zone.

01 · Capability
Task-Interface Studies
  • Review task photos and videos to identify where hands enter the hazard
  • Classify the exposure type — pinch, crush, cut, burn, impact, line of fire
  • Identify the task function: push, pull, lift, retrieve, hold, stabilise, align, guide, rotate, separate, strike, connect, or disconnect
  • Identify why the existing method forces hand entry — tool gap, method design, access constraint, or no engineered alternative
  • Define what a safer tool-to-task interface must achieve without compromising the work
02 · Capability
Custom Tool Configuration
  • Tool length customisation — short, standard, extended, or variable-length
  • Head geometry — 90°, 180°, swivel, or flexible head options by application
  • Handle options — grip handle, D-handle, T-handle, two-hand control handle
  • Magnetic force options — 550 lbs, 275 lbs, or other configurations where suitable
  • Shaft material and reach options — rigid, extendable, or articulated bodies
  • Contact surface modifications, replaceable heads, or task-specific attachments
03 · Capability
Modification of Existing Tools
  • Modifying push/pull heads for specific surface or geometry requirements
  • Adapting magnetic heads for confined access or angular engagement
  • Custom hooks or contact surfaces for non-standard workpiece profiles
  • Changing handle type or length for improved ergonomic reach and control
  • Adjusting tool geometry for specific plant equipment or access limitations
  • Improving grip, reach, angle, or release method on existing tools
04 · Capability
New Product Development
  • Developing task-specific hand safety tools where no standard tool fits the exposure scenario
  • Prototype development based on task-interface study findings
  • Application trials with customer task inputs and site conditions
  • User feedback and iterative refinement before full deployment
  • Testing in controlled task conditions at the Experience Centre
  • Identifying where SOP change, fixture redesign, or lifting arrangement change is needed alongside or instead of a tool
05 · Capability
Testing and Application Review
  • Practical demonstration of proposed configurations at the Experience Centre
  • Controlled trials with customer task inputs — geometry, load type, reach constraint
  • Checking whether tool length, angle, grip, magnetic force, and contact method are suitable before plant deployment
  • Reviewing limitations before recommendation — not every exposure can be solved by a tool
  • Identifying where LOTO, exclusion zones, rigging plan change, or fixture redesign is required instead of, or alongside, a tool
Important
Not Every Task Needs a Tool

PSC does not treat every task as a product-selling opportunity. Some tasks need a standard tool. Some need a modified tool. Some need a custom interface. Some require a change in work method, fixture design, lifting arrangement, isolation procedure, or engineering design — and a tool alone is not the answer.

Custom tools must be tested and validated for the task before full deployment. Magnetic tools are suitable only where material and surface conditions permit. PPE remains residual protection after exposure has been reduced — not a substitute for engineering controls.

Discuss Custom Tool Development WhatsApp Task Details
Industry-Specific Sessions

Webinar Themes by Industry

Sessions are most effective when built around the customer's actual industry. Each sector has distinct exposure patterns, load types, hazard geometries, and control categories. Department-specific content uses task examples from the relevant environment.

Steel Plants

Rolling mills, EOT crane bays, finishing lines, coil and bundle handling, plate and section handling, fabrication yards, and shutdown maintenance. Tagline and push/pull tool applications. Magnetic tools for ferrous plate and section handling.

Aluminium Plants

Smelters, rolling mills, extrusion plants, casting areas, hot metal handling, anode and cathode handling, lifting and alignment tasks. Non-ferrous materials require push/pull and distance controls — not magnetic tools.

Foundries & Casting

Mould boxes, casting fixtures, EOT crane handling, final positioning onto locating pins and support frames, fettling, chipping, grinding, and hot dusty environments. PSC Load-it and magnetic tools where surface permits.

Oil & Gas / Offshore

Suspended loads, personnel baskets, tubular handling, hose handling, hammer unions, rigging, valves, line-of-fire and dropped-object exposure. Taglines, hose handling tools, tubular positioning poles, and fingersavers.

Wind Gearbox & Heavy Engineering

Large housings, shafts, bearings, heated interference fits, final alignment, crane-assisted assembly. Magnetic and push/pull controls for last-inch positioning where hands are currently entering the crush zone.

Cement, Mining & Ports

Bulk material handling, conveyor maintenance (post-LOTO), suspended loads, heavy components, rigging, chutes, hatches, and shutdown work. Push/pull tools, load-control lines, and distance tools.

Maintenance & Shutdown Teams

LOTO-confirmed tasks, confined access, roll changes, guide replacements, component removal, hammering, pin-driving, extraction, and reinstallation. Fingersavers, extension tools, and distance controls for confined-space maintenance.

Marine & Offshore

Deck operations, rigging in confined zones, chain and sling handling, hose management on pressurised lines, tubular and pipe handling on rigs, and dropped object exposure in below-deck and confined environments.

Before the Session

What to Send Before
the Webinar or Visit

Send 5–10 task photos or short videos before the webinar or Experience Centre visit. PSC Hand Safety will use them to make the session directly relevant to your actual plant operations — not generic examples. For custom tool discussions, include the task constraint and the access geometry.

Send task photos or videos via WhatsApp +91-98851-49412 with your company name, plant location, department, and a brief description of the task.

Send Task Photos via WhatsApp Submit via Enquiry Form
Include in Your Submission
✓5–10 task photos or short videos showing the task as currently performed
✓Department and process area — rolling mill, crane bay, fettling, maintenance, etc.
✓What the worker is trying to do at the point of hand exposure
✓Where the hand enters the hazard zone and what hazard is present
✓Load type and approximate weight
✓Whether load is hot, sharp, ferrous, suspended, moving, pressurised, or unstable
✓Current tools or methods in use
✓Any past injury or near-miss history at this specific task
✓Whether the task is routine, maintenance, shutdown, or emergency recovery
✓Space, access, reach, heat, or surface condition constraints
✓Whether you need standard tool selection, customisation, or new tool development
✓Number of participants and preferred session date or format
Learning Outcomes

What Participants Will
Be Able to Do After the Session

Outcomes are practical, not motivational. The goal is to equip teams with a consistent, task-based approach to identifying hand exposure and selecting appropriate controls.

01
Recognise hand exposure before an injury confirms it — and understand why zero injuries does not mean zero exposure
02
Separate the task function from the hand entry — identify what the task demands and whether the hand truly needs to be there
03
Classify hazard types at the work point — pinch, crush, cut, burn, impact, caught-between, and line of fire
04
Identify where PPE is being used as a primary control and why that is insufficient at specific hazard types
05
Select the correct control category for each hazard type — distance tool, push/pull, magnetic, tagline, fingersaver, fixture, or method change
06
Decide when a standard tool is sufficient and when task geometry, access, or surface condition requires a customised or new solution
07
Review when manual handling should be replaced by mechanical handling — and how to identify that boundary in their own operations
08
Avoid using tools as substitutes for LOTO, rigging plans, exclusion zones, guarding, or energy isolation — tools operate within safe systems, not instead of them
09
Photograph and describe tasks in a way that allows PSC Hand Safety to map the exposure and recommend controls
10
Begin building a plant-level hand exposure reduction programme — systematic, task by task, area by area
Book a Session

Bring Us the Task.
We Will Make the Session Relevant to Your Plant.

Important — Webinars and Demonstrations Do Not Replace
Site risk assessment
LOTO and energy isolation procedures
Lifting plans and rigging procedures
Exclusion zones and crane operating procedures
Machine guarding and engineering safeguards
PPE requirements for residual risk
Custom tools must be tested and validated before deployment
Magnetic tools are suitable only where material and surface conditions permit
Contact PSC Hand Safety
Address
PSC Hand Safety / Project Sales Corp
28, Founta Plaza, Suryabagh
Visakhapatnam – 530020, AP
www.pschandsafety.com
WhatsApp
Send Task Photos on WhatsApp
Book a Webinar, Visit, or Session
Select your preferred engagement type. Where task photos are available, send them in advance via WhatsApp or attach below.
Thank you.
PSC Hand Safety will review your details and respond shortly to confirm the session.
Click to attach — task photos, short videos, or process sketches welcome (max 25MB)

Your details will be used by PSC Hand Safety to respond to this enquiry and confirm the session.

Start With a Task Photo — Not a Product Discussion

Send a task photo or video to PSC Hand Safety. We will identify the exposure, classify the hazard, and recommend the appropriate control category — whether that is a standard tool, a custom configuration, or a change in work method.

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